KiloTrace

Scrap cost is visible.

Root causes disappear across machines, batches, shifts, and suppliers.

KiloTrace follows every loss backward.

Trace loss back to its source.

Material loss intelligence for EU manufacturers

Trace material loss from shop floor to margin recovery.

KiloTrace connects scrap, rework, yield events, root-cause evidence, supplier lots, machines, shifts, and finance impact in one product-led operating layer.

4.8% typical recoverable margin hidden in scrap and rework patterns
21 days to first root-cause board for a pilot production line
PL/EU built for Greek and European manufacturing teams
€428k scrap value tied back to batches, lines, suppliers, and GL accounts.
KiloTrace executive dashboard showing scrap value, yield, rework hours, and loss drivers
37 open investigations prioritized by financial exposure and repeat risk.
94.8% yield signal monitored across products, machines, and shifts.

Designed for manufacturers where small yield losses become serious operating cost.

SAP Siemens Snowflake Rockwell Automation Databricks PostgreSQL MQTT OPC UA
Funding announcement

KiloTrace secures $530K in funding from Odra Venture.

KiloTrace is funded by Odra Venture and is building manufacturing-waste intelligence for complex operating environments.

Why KiloTrace

Scrap cost is visible in finance. The causes are scattered everywhere else.

Most plants can see the monthly loss, but not the exact chain of shift, batch, machine, supplier lot, operator step, and process condition that created it. KiloTrace turns loss into traceable evidence.

01

Capture events cleanly

Track scrap, rework, reason codes, batch context, and shift notes without forcing teams into another spreadsheet ritual.

02

Connect the fingerprint

Correlate material lots, machines, tooling, operators, suppliers, and process telemetry into one investigation trail.

03

Recover margin

Translate production evidence into cost exposure, supplier claims, containment actions, and finance-ready reporting.

Built around practical manufacturing outcomes.

Use KiloTrace to make loss conversations specific enough for production, quality, procurement, and finance to act together.

h average investigation cycle for repeat scrap signatures
avoidable cost forecasted in a typical multi-line pilot
batch events tagged with usable production context

Platform

Three products, one material loss system.

Start with the part of the problem your plant feels most: missing event context, slow root-cause work, or finance disconnect.

KiloTrace Track

Scrap and rework event capture

Turn shift events into structured records tied to batches, machines, operators, parts, and reason codes.

KiloTrace Track dashboard with event stream and batch heatmap
KiloTrace Root

Root-cause investigation workspace

Connect evidence from supplier lots, equipment, tooling, process drift, and operator notes into one cause graph.

KiloTrace Root dashboard showing cause graph and investigation evidence
KiloTrace Cost

Finance-ready cost intelligence

Bridge production loss into GL accounts, supplier exposure, recovery actions, and avoidable cost forecasts.

KiloTrace Cost dashboard with finance tie-out and cost records
Built for controllers and plant leaders. View Cost

Product screenshots

A dashboard that looks like plant software because it is structured like plant work.

KiloTrace keeps the interface calm: compact filters, clear tables, visible cost, and investigation state that teams can actually use in daily production meetings.

KiloTrace overview dashboard KiloTrace Track dashboard KiloTrace Root dashboard KiloTrace Cost dashboard

Connected plant context

A material fingerprint from every system that touches the batch.

KiloTrace does not replace your plant stack. It connects the evidence layer across MES, ERP, quality systems, machine telemetry, and finance.

KiloTrace Material fingerprint
SAP / ERP
MES events
OPC UA
QMS
Power BI
Snowflake

Before and after

Less firefighting. More controlled loss reduction.

Legacy tools

  • Scrap is booked in finance, but root causes live in emails, notes, and shift memory.
  • Teams debate which system is right before deciding what to do.
  • Supplier claims are delayed because evidence is fragmented.
  • Repeat problems look new every time they cross a shift boundary.

With KiloTrace

  • Events, root causes, and cost exposure share one traceable material fingerprint.
  • Production, quality, procurement, and finance work from the same evidence trail.
  • Claims, containment, and recovery actions become finance-ready.
  • Repeat signatures are recognized early across batches, lines, and shifts.

Customer voice

Built for real production conversations.

We finally stopped arguing about which shift caused the loss. KiloTrace gave us one shared trail from batch event to cost.
Ewa Zielińska, Quality Director, Novaplast Łódź

Pricing

Start with one line. Scale when the evidence is paying for itself.

Pricing is built around plants, production lines, and the level of finance and supplier recovery workflow you need.

Pilot

One production line

For teams proving loss visibility and event capture on a focused process.

€2,900 / month
  • KiloTrace Track
  • One plant line and 25 users
  • 8-week onboarding plan
  • Standard dashboard pack
Plan pilot
Network

Plant network

For manufacturers standardizing material loss intelligence across sites.

Custom
  • Multi-plant governance
  • Advanced data warehouse sync
  • Executive loss-recovery reporting
  • Dedicated solution engineer
Talk to sales

Book a demo

Bring your scrap story into one room.

Share one recent loss problem and we will map how KiloTrace would connect events, root causes, and cost recovery across your plant.

  • 30-minute discovery with a US-based manufacturing specialist
  • Example dashboard using your plant structure
  • Pilot scope and data readiness review
What we prepare A sample workflow mapped to your plant structure, shifts, materials, and finance view.
Who joins A KiloTrace manufacturing specialist plus a process or finance workflow lead.
Open demo request

KiloTrace replies from Trenton, NJ during US business hours.